Cross-Dock Hub

Cross-Dock Hub logistics facility in Salt Lake City
CLIENT Cross-Dock Hub
LOCATION Salt Lake City, USA
SOLUTION 4D Shuttle AS/RS

Background

This Cross-Dock Hub cross-docking project is located in Salt Lake City, USA and uses a 3-level high-density system for fast-moving transit operations.

Challenge

The project required a solution capable of supporting fast-moving cross-docking operations and the rapid handling of 1,200 kg payloads, while improving storage density and operational efficiency compared with the legacy facility.

Solution

An advanced 4D Shuttle solution was deployed with 13 4D Shuttle units, 3 lifts, and 13 charging stations, providing 618 pallet storage locations and a system performance of 180 pallets per hour. The system increases storage density by 40% and boosts efficiency by 30% compared with the legacy facility.

System Configuration

Configuration

  • 3-level high-density storage system
  • 13 4D Shuttle units
  • 3 lifts and 13 charging stations

Capacity

  • 618 pallet storage locations
  • 1,200 kg payload capacity
  • 180 pallets per hour system performance

PERFORMANCE RESULTS

40%

Storage density increase

30%

Efficiency increase

180p/h

System performance

1,200kg

Payload capacity