Real-world warehouse automation projects designed to improve throughput, eliminate wasted travel, and scale operations without expanding footprint. Each solution is engineered around the customer’s workflow, volume requirements, and growth goals.
This is the 2nd project with Unicharm. The site is a pre-built spec site with GLP, featuring 3 levels. The CDC was required to consolidate existing CDSs and distribute to many RDCs.
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Configuration:
60 Shuttles, 11 Levels
9 levels across 3 floors
39,000 storage locations . Results:
300% increase from previous CDC
Inbound: 140 p/h, Outbound: 170 p/h
Peak: 3,000 p/d
BOSCH Taiwan RDC - Taiwan
Bosch is a renowned global brand in electronics and automotive equipment. RackBot was chosen to handle Bosch’s shelf-stored items for picking. This automated solution has the advantage of high density and efficiency.
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Configuration:
3 Workstations
5 RackBots
6 GroundBots . Results:
230 bins/hour performance
7,850 bin storage locations
TCM Hasuda - Japan
TCM is Japan’s first specialized manufacturer of forklifts and loaders. The project involves the construction of a self-built warehose and the renovation of an existing warehouse.
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Configuration:
6 sets of 4D Shuttles
3 sets of lifts . Results:
1,660 storage locations
150 pallets/hour capacity
Unicharm Warehouse - Japan
Unicharm is an internationally renowned enterprise engaged in production, sales, and service of feminine care and pet care products. To meet the growing volume, Unicharm decided to construct a full automated high-density warehouse.
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Configuration:
18 4D Shuttles
7 lifts
18 charging piles . Results:
10,840 storage locations
200 pallets/hour throughput
Frosts Cold Storage - Singapore
One of the first cold chain 4D shuttle installations in SG (-18°C to -25°C). This systems helps clients maximize the use of limited warehouse space while reducing costly energy for cooling.
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Configuration:
12 4D Shuttles
4 lifts
Warehouse height: 7.2m, 4 levels . Results:
4,000 pallet positions
400+ SKUs
100 picks/hour rate
Warehouse Automation in Action
Plan Your Automation Project
See how automated goods-to-person systems reduce walking, stabilize throughput,
and scale picking operations without expanding your warehouse.